Process Technician - 3rd Shift

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PROCESS TECHNICIAN - 3RD SHIFT

FARWELL, MI - PLANT

As a member of the Process team, the Process Technician will function as the "hands on" processing person on the production line and is involved with all variables affecting the process: mold temperature, mix of raw materials, line speed, pour patterns (if applicable), and the control of robotics and mechanical aspects of the operation.

The Role:

Your work will include, but not be limited to:

Daily Duties:

• General working knowledge of robot(s); the ability to edit or modify a pour program when needed
• Ability to perform calibrations, adjust pressures, clean and oil the pour head.
• Validation of the mold line-up according to the production schedule provided.
• Ability to evaluate and adjust tool and part configurations. Such as TPR and carrier pressure as needed.
• Accurate entry of all controlled measurables into the designated Process Databases.
• Check and record controlled part weight parts to maintain designated specification.
• Check and adjust mold temperature to maintain a designated specification.
• Check and adjust material temperatures to maintain a designated specification.
• Ensure bulk wax tank mixers are on and operational.
• Submit part(s) 1st piece and PPAP to the ILD lab according to the established procedure.
• Update and complete daily in process check sheet.
• Safely and effectively perform line start up and shut down.
• Evaluation of the parts being produced throughout the shift in effort to maintain and improve the RFT.
• Effective communication and involvement with all departments.

Periodic Duties:

• Perform and maintain a clean and organized work area utilizing designated 5S and MVP assigned tasks.
• Perform foam reactivity based on KPI frequency.
• Check wax gun calibration based on KPI frequency.
• Setup and commissioning of new mix chamber and cleanout as needed. Following written procedure.
• Run sample parts as required. Including (SER's, PPAP's, and Preproduction)
• Record and maintain all process changes. Such as GFS pour parameters and robot program data.
• Assist other departments when needed. This includes (shutdowns and other times when extra help is needed)
• Knowledge and ability to use TDI neutralizer.
• Assist in the set-up of new production lines.
• Train and mentor new technicians.
• Utilize formal problem-solving process for production and mechanical problems.
• Must be trained and certified in HazWoper to be able to perform tasks related to the cleanup of a chemical spill.

The Hour-by-Hour Task Breakdown with percentages:

Processing / Control / Measure / Evaluate (50% of day)

Troubleshooting / Mentoring (50% of day)

Your Qualifications:

• Excellent organization skills.
• Able to assist and direct hourly associates when necessary.
• Excellent people skills; conflict resolution skills.
• Able to work any schedule (shift); excellent attendance.
• Knowledge of all customer standards and specifications.
• Excellent written & oral communication skills.
• Process qualification test score of 90% or better.
• Must be able to pass a pulmonary function test and be certified able to wear a respirator.
• Must be able to stand for long periods (up to 12 hours per day)
• Work is performed in a production environment with moving machinery and chemical reactions
• Must be able to move quickly and perform calibrations and other adjustments to the line in short windows of time
• Must be able to operate with chemical suit and breathing apparatus (supplied air) while performing cleanup operations

Bonus If You Have:

Experience with Polyurethane

Automotive Manufacturing

Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.